Masterbatch for Non-Woven Fabrics

masterbatch for non woven

Masterbatch for non woven fabric plays a critical role in today’s textile and packaging industries. From medical gowns to eco-friendly shopping bags, non woven fabric manufacturers demand solutions that deliver softness, strength, and production efficiency. At Alphapak, we provide tailored masterbatch for non woven fabric applications that ensure high-quality results — every time.

Whether your goal is to cut costs with filler masterbatch, ensure color consistency, or add functional properties, Alphapak has the right formulation to support your success.

1. What Is Masterbatch for Non Woven Fabrics?

Masterbatch is a concentrated blend of pigments or additives, encapsulated into a carrier resin. When added to base polymers, it improves appearance, processability, and functionality.

In non woven production, using the right masterbatch for non woven fabric offers multiple advantages:

– Cost Efficiency with Filler Masterbatch

CaCO₃ filler masterbatch replaces part of the virgin polymer (usually PP or PE), significantly reducing material costs. It also improves fabric stiffness, opacity, and processability — especially important for shopping bags and agricultural films.

With PP spun bond non woven fabric, CaCO3 filler masterbatch (with PP polymer resin base) replaces partially PP resin. Therefore, its main role is reduce the production cost.

masterbatch for non woven
Color and filler masterbatch solutions for vibrant, durable non-woven fabrics by Alphapak

– Consistent Color and Brand Identity

Color masterbatch ensures uniform, vibrant color across production batches. This is essential in products like promotional tote bags, medical disposables, or branded retail packaging. Alphapak provides custom color matching with high UV and heat resistance.

– Functional Performance Additives

Non woven fabrics often need special properties. That’s where functional additives come in for example:

  • UV stabilizers for long-lasting outdoor use

  • Anti-static agents for electronic packaging

  • Softening agents for hygiene and medical fabrics

2. Applications of Masterbatch in Non Woven Fabrics

The versatility of non woven products makes them suitable for a wide range of industries. Alphapak’s masterbatch solutions are optimized for the following:

  • Tote and shopping bags – colorful, strong, and reusable

  • Face masks and protective apparel – safe, breathable, and skin-friendly

  • Crop covers and ground control sheets – UV-resistant and weather-durable

  • Non woven wraps and packaging – smooth, printable, and anti-static

  • Diapers, sanitary pads and hygiene liners – soft, absorbent, and odor-controlled

masterbatch for non woven
PP filler masterbatch is widely used in spun bond non woven products

3. Why Choose Alphapak for Your Masterbatch Needs?

The non woven market is rapidly expanding, with global demand projected to reach over $45 billion by 2030, driven by healthcare, agriculture, and packaging needs. According to Grand View Research, the rise in single-use medical products and sustainable alternatives to plastic packaging is fueling this growth.

Alphapak is proud to be a trusted manufacturer of masterbatch for non woven fabric in Vietnam. Here’s why customers choose us:

  • Custom Formulations: Our team creates masterbatch that fits your polymer, production line, and end-product requirements. Our matching team can work on the sample of masterbatch that non woven fabrics are using, to design the same formula, and offer the enhancement if they require.
  • High Dispersion & Stability: Alphapak masterbatch disperses evenly, ensuring smooth production with fewer defects and machine stoppages.
  • Global Reach & Local Support: We serve customers across Asia, Africa, and the Middle East with fast delivery and ongoing technical guidance.
Gentexh 2025 Alphapak Vietnam
Alphapak Vietnam attends Gentexh 2025- a trade fair about non woven industry

Alphapak’s PP Filler Masterbatch is engineered specifically for non-woven fabric applications such as face masks, hygiene products, and reusable bags. It delivers:

– Ultra-fine CaCO₃ particles for excellent dispersion
Smooth processing with reduced clumping and tearing
Wide resin compatibility (PP, PE)
Lower production costs without sacrificing quality

Our formulations are tailored to help you scale production while maintaining fabric softness and consistency.

Contact Alphapak for expert advice and free matching samples for your non-woven product line.

  • Email: alice@alphapak.vn
  • Mobile/ WhatsApp/ Viber: (+84) 869 572 065 (Ms Alice- Sales Manager)

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